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Electro-Coat Technology
Electro-coat Technology provides e-coat solutions for enhanced
corrosion protection required in the appliance, automotive, electrical
fastener, HVAC, and other industries.
Electro-coating or e-coat is a method of organic finishing which
uses electical current to deposit paint. The process works on the
principle of "opposites attract" and is an economical alternative
to standard coating systems. It provides an even coating on complex
surfaces and eliminates runs, drips, and sags.
The entire process incorporates a set of environmentally responsible
parameters which are lead/HAPS free and have very low VOC's (Volitile
Organic Compounds).
 
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E-Coat
Process Capabilities
- Part Size: Up to 9ft
- Fast Turn Around
- 100% Coverage of Complex Parts
- Uniform Film Thickness
- Superior Edge Coverage
- One or Two-Coat Applications
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Substrates |
Types
of parts |
Corrosion
Resistance |
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Aluminum |
Weldments |
Exceeds 3000 hours |
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Copper |
Air Handling Eq. |
salt spray testing |
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Ferrous Metals |
HVAC |
per ASTM B117 |
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Magnesium |
Evaporators |
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Condensor Coils |
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Fabrications |
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E-Coat
Properties
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| Market
Segment |
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Properties
Added by Electrocoating |
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| Agriculture
Equipment |
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High
Gloss, Corrosion Resistance |
| Automotive |
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Corrosion
and Chip Resistance |
| Automotive
Components |
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Corrosion,
Chemical and Chip Resistance |
| Fasteners |
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Corrosion
and Edge Coverage |
| Frames |
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Corrosion,
Chemical and Chip Resistance |
| HVAC |
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Corrosion
Resistance and Color Control |
| Laboratory
Furniture |
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Chemical,
Stain, and Corrosion Resistance |
| Metal
Office Furniture |
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Color
Control, Hardness, and Stain Resistance |
| Plated
Objects |
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Clarity,
Corrosion Resistance |
| Railway |
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Corrosion
and Chip Resistance |
| Structural
Steel |
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Corrosion
Resistance |
| Heavy
Duty Truck and Bus |
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Corrosion
and Chip Resistance |
| Wheels |
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Corrosion
and Chip Resistance |
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| E-Coat
Specifications |
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Company |
Specification |
Test
Method |
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HONDA |
D2021 CLASS 1 GRADE 1-5 |
D6501 |
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TOYOTA |
TSH 2354G |
TSH 1551G |
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TSH 3500G |
TSH 1552G |
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TIS 01206-00050 |
TSH 155G |
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TIS 01206-00056 |
TSH 1505 |
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TIS 01206-00051 |
TSH 3627G |
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FORD |
ESA-M64J19-B1/B4 |
FLTM B1 102-01 |
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WSB-M64J28-A1/A4 |
FLTM B1 103-01 |
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WSN-M64J38-A1/A4 |
FLTM B1 104-04, 106-01,
109-01, 110-01, 120-02, 120-04, 120-15, 123-01, 157-04, 160-01,
SAE J400, ASTM D1475, ASTM D2247,
ASTM D3960 |
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CHRYSLER |
MS PB45-1 CHG S |
LP-463PB-07-01, LP-463PB-19-01, LP-463PB-22-01,
LP-463PB-31-01, LP-463PB-52-01, MS-PB1-2,
ASTM B117, ASTM D3359-A-B,
ASTM D1735, SAE J400,
SAE J2334, ISO-6272-2 |
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GM |
GM 4350M, C24 |
GM 4298P |
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GM SMALL PARTS |
GM 9984120 |
GM 4350P |
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GM BODY |
GM W 3008 L-EL |
GM 4465P, 9071P, 7102P,
9125P, 9141P, 9163P, 9702P, 9500P, 9501P, 9502P, 9503P, 9505P,
9506P, 9507P, 9508P, 9509P, 9511P, 9515P, 9516P, ASTM D3363,
ASTM D1186-93 |
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| E-Coat
Performance |
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CRA |
GA |
Result |
Specification |
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Hardness |
2H |
2H |
Pass |
>H |
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Adhesion |
100/100 |
100/100 |
Pass |
100/100 |
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Water Immersion |
100/100 |
100/100 |
Pass |
100/100 |
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Humidity |
100/100 |
100/100 |
Pass |
100/100 |
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Salt Spray |
1.1mm |
— |
Pass |
< 2mm on CRS
at 800 Hrs |
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CCT |
1.5mm |
2.0mm |
Pass |
< 2mm on CRS
at 100 Cycle |
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Thermal Test |
100/100 |
100/100 |
Pass |
100/100 |
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Impact |
50cm |
50cm |
Pass |
>50cm |
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Chemical Resist |
No Change |
No Change |
Pass |
Acid, Alkali, oil, Gasoline |
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